We have started 4 layers QC system from this season FW13, it should be more and more stable in the coming season.
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QC cutting / Embroidery (2.1) to check the panel before entering the line :
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check quality of cutting
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check measurement of shrinkage after cutting
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check quality embroidery and print
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Inline and end line QC (2.2) in the sewing line to check overall quality and performance
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2nd layer QC (2.3) concentrate on broken stitch and jump stitch by going through all the stitching.
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Finishing QC (2.4) to check performance after ironing and stain